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FPV Racing Drone Build

FPV Drone Build

Project Overview

Building a 5-inch FPV racing quad from scratch. This build focuses on a lightweight, durable frame with digital HD video using the DJI O3 Air Unit. Total dry weight target: under 350g.

Parts List

Component Model Weight
Frame TBS Source One V5 115g
FC + ESC Stack SpeedyBee F405 V4 / 55A 35g
Motors EMAX Eco II 2207 1700KV 4 x 32g
FPV System DJI O3 Air Unit 36g
Receiver ExpressLRS EP2 2g
Battery 6S 1300mAh LiPo 215g
Props Gemfan 51466 V2 4 x 8g

Build Process

Frame Assembly

The Source One V5 is an open-source frame design with excellent parts availability. The true-X geometry provides predictable handling. I used blue Loctite on all frame screws — vibrations will work them loose otherwise.

Electronics Stack

The FC is flashed with Betaflight 4.4. Key configuration:

# Betaflight CLI Dump (abridged)
set motor_pwm_protocol = DSHOT600
set dyn_notch_count = 3
set dyn_notch_q = 300
set simplified_master_multiplier = 120
set osd_rssi_pos = 2080
set osd_battery_voltage_pos = 2112

Tuning

The default Betaflight 4.4 RPM filtering works remarkably well on this build. I only needed to adjust:

  • PID gains: Slight increase on pitch P and D for tighter flips
  • RC smoothing: Auto mode with derivative filter
  • Throttle curve: Mild expo for smoother cruising

Motor Direction

Running "props-out" rotation (reversed default) provides slightly better stability in tight corners at the cost of some raw top speed.

Flight Characteristics

  • Top speed: ~140 km/h
  • Flight time: 4-5 minutes aggressive, 6-7 minutes cruising
  • Range: 1.5 km+ with ExpressLRS at 250mW

DJI O3 Impressions

The O3 Air Unit provides stunning HD video with extremely low latency. The 155-degree wide-angle lens on the camera is perfect for proximity flying. Recording at 4K/60fps produces great cinematic footage even from a race quad.

What's Next

  • Tune a 3-inch cinewhoop build for indoor flying
  • Set up a GPS rescue module for long-range cruising
  • Practice more inverted yaw spins